Roadster Service Manual

15/03/2021 15:55:30

Battery Assembly - Roadster 2.x

Correction code 16010202

Remove

  1. Remove rear diffuser tray panel (refer to procedure).
  2. Raise vehicle on 2 post ramp (refer to procedure).
  3. Remove the Power Electronics Module (PEM):
    • Roadster 1.5: (refer to procedure)
    • Roadster 2.0: (refer to procedure)
  4. Remove LH rear wheel arch liner (refer to procedure).
  5. Remove RH rear wheel arch liner (refer to procedure).
  6. Remove battery. Process not done on a 2010 vehicle. Total FRT supplied for Tesla.
  • Roadster Service Manual
  • SERVICE MANUAL
    • INTRODUCTION
    • GENERAL INFORMATION
    • CHARGING
    • TECHNICAL DATA
    • SPECIAL TOOLS
    • IDENTIFICATION NUMBERS
    • LIFTING AND JACKING
    • CAPACITIES, FLUIDS, AND LUBRICANTS
  • 10 - BODY
    • 1001 - Body Panels
      • Chin Spoiler Assembly
      • Bumper Assembly - Front
      • Fender Assembly - Front - LH
      • Bumper Assembly - Rear
      • Panel - Decking
      • Armature Assembly - Bumper - Front - Roadster 1.5
      • Diffuser Trim - Rear
      • Trunk Assembly - Roadster 1.5
      • Trunk Assembly - Roadster 2.x
    • 1004 - Crash Structures
      • Raise Vehicle on 2 Post Lift
    • 1005 - Air Ducting
      • Condenser - Inlet Duct - Lower - Front - Roadster 1.5
      • Condenser - Inlet Duct - Lower - Front - Roadster 2.x
      • Condenser - Inlet Duct - Upper - Front - Roadster 1.5
      • Condenser - Inlet Duct - Upper - Front - Roadster 2.x
      • Condenser - Exit Duct - Hood - Front
      • Condenser - Exit Duct - Hood - Rear
    • 1009 - Access Panel/Hood Assembly
      • Hood Assembly
      • Hinge - Hood - LH
    • 1011 - Trunk Cover & Latch Mechanism
      • Strut - Trunk Lid
      • Latch - Trunk Lid - LH
      • Cable - Trunk Lid Release - LH
      • Hinge - Trunk Lid - LH
      • Trunk Lid Assembly
    • 1015 - Door Shells & Beams
      • Door Beam Assembly - LH
      • Door Assembly - LH - Roadster 1.5
      • Door Assembly - LH - Roadster 2.x
      • Door Assembly - RH - Roadster 1.5
      • Hinge - Door - LH
      • Bearing - Hinge - Door - LH
      • Spring Plate - Door Check - LH
    • 1017 - Door Latches
      • Latch - Door - LH
      • Lock Barrel - Emergency Release - LH
      • Handle - Interior Release - Door - LH
      • Moulding - Door Switch - Ext - LH
      • Striker - Door - LH
    • 1020 - Roll Hoop Cover
      • Roll Hoop Cover Assembly
    • 1025 - Undertray & Diffuser
      • Panel - Undershield - Front
      • Panel - Undershield - Middle
      • Panel - Diffuser Tray - Rear
      • Trim - Diffuser Tray - LH
  • 11 - GLAZING
    • 1101 - Windscreen, Rear Screen & Door Glass
      • Door Glass - LH - Adjust
      • Door Glass - LH
      • Seal - Door Glass - LH
      • Windshield Chip Repair
      • Windshield Scratch Repair
    • 1102 - Door Window Lift Mechanisms
      • Window Guide Rail - Rear - LH
      • Window Motor/Regulator Assembly - LH
  • 12 - EXTERIOR FITTINGS
    • 1201 - Wheel Arch Liners
      • Wheel Arch Liner - Upper - Front - LH
      • Wheel Arch Liner - Rear - LH
      • Wheel Arch Liner - Lower - Front - LH
      • Wheel Arch Liner - Forward - Rear - LH
      • Mudflap - Leading Edge - Front - LH
    • 1209 - Exterior Mirrors
      • Glass - Door Mirror - LH
  • 13 - SEATS AND SEATBELTS
    • 1302 - Seat Assemblies
      • Seat Assembly - Driver
      • Seat Assembly - Passenger - Roadster 1.5
      • Seat Assembly - Passenger - Roadster 2.x
    • 1327 - Seat Belts
      • Seat Belt Reel Assembly - Driver
      • Seat Belt Buckle - Driver
  • 14 - PEDAL BOX AND DASH
    • 1401 - Pedal Box
      • Switch - Brake Light
      • Throttle Assembly
    • 1405 - Dash Board
      • Trim - Dash Panel - Upper
      • Shroud - Steering Column - Lower
      • Shroud - Steering Column - Upper
    • 1410 - Instrument Cowling
      • Trim - Instrument Pack
  • 15 - INTERIOR TRIM
    • 1511 - Rear Bulkhead & Storage
      • Finisher - Rear Window - Upper
      • Trim - B-pillar - LH
    • 1513 - Door Trim
      • Panel - Door Trim - Driver - For Access
      • Panel - Door Trim - Driver
      • Panel - Door Insert - LH
      • Pull Handle - Door - LH
    • 1518 - Interior Trim, Chassis Trim
      • Trim - Sill Panel - LH
      • Trim - Dash - LH
      • Trim - Dash - RH
      • Trim - Touch Screen
      • Storage Bin - Lower
    • 1519 - Center Tunnel Trim
      • Trim - Center Console - Lower
      • Trim - Center Console - Roadster 1.5
      • Trim - Center Console - Roadster 2.x
      • Trim - Power Socket - Roadster 1.5
      • Trim - Power Socket - Roadster 2.x
      • Trim - Center Console - Rear
    • 1530 - Carpeting & Mats
      • Carpet - Footwell - LH - Roadster 1.5
      • Carpet - Footwell - LH - Roadster 2.x
      • Carpet - Bulkhead
      • Carpet - Sill - LH
  • 16 - BATTERY SYSTEM
    • 1601 - Battery Assembly
      • Vehicle Electrical Isolation Procedure
      • Battery Assembly
      • Battery Assembly - Roadster 2.x
  • 17 - ELECTRICAL
    • 1701 - Harnesses
      • Cable - High Voltage - PEM to Motor - Roadster 1.5
      • Cable - High Voltage - PEM to Motor - Roadster 2.x
      • Cable - High Voltage - Charge Port to PEM
    • 1703 - Modules, Fuses, Inertia Switch & Horn
      • Horn
      • Module - Radiator Fan Control
      • Module - HomeLink Transmitter
      • Receiver - Remote Keyless Entry (RKE) / Immobilizer - Roadster 1.5
      • Receiver - Remote Keyless Entry (RKE) / Immobilizer - Roadster 2.x
      • Transmitter - Remote Keyless Entry (RKE) - Replace / Reprogram
      • Switchpack
      • Module - HVAC - 12V Controller - Roadster 1.5
      • Module - HVAC - 12V Controller - Roadster 2.x
      • Maxi Fuse - Under Dash
      • Switch - Inertia
      • Module - Wiper Delay
      • Relay - Horn
    • 1704 - Vehicle Management
      • Module - Vehicle Management System (VMS) - Roadster 1.5
      • Module - Vehicle Management System (VMS) - Roadster 2.x
      • Module - GPS Receiver
      • Module - Transmission Control - Roadster 1.5
      • Module - Transmission Control - Roadster 2.x
    • 1705 - Interior Switches & Aux Power Socket
      • Column Switch - High Beam/Turn/Cruise
      • Column Switch - Wash/Wipe
      • Power Socket - Roadster 1.5
      • Power Socket - Roadster 2.x
      • Switch - Starter
      • Switch - Exterior Lighting - Roadster 1.5
      • Switch - Exterior Lighting - Roadster 2.x
      • Switch - Trunk Release - Roadster 1.5
      • Switch - Trunk Release - Roadster 2.x
      • Switch - Instrument Panel - Dimmer - Roadster 1.5
      • Switch - Instrument Panel - Dimmer - Roadster 2.x
      • Switch - Central Locking
      • Switch - Traction Control - Roadster 1.5
      • Switch - Traction Control - Roadster 2.x
      • Switch - Window Lift - Driver
      • Switch - Seat Heater
      • Switch - Rear Fog Lamp
      • Switch - Glove Box
    • 1706 - Air Bags
      • Driver Airbag
      • Clockspring - Airbag
      • Module - Airbag
      • Passenger Airbag
      • Cover - Passenger Airbag
      • Cover Clips - Passenger Airbag
    • 1707 - Instrument Panel Lights
      • Vehicle - Touch Screen - Roadster 1.5
      • Vehicle - Touch Screen - Roadster 2.x
      • Instrument Pack
    • 1711 - Exterior Lights (excluding Headlights)
      • Tail Light Assembly - LH
      • Lamp - Brake - High Mounted
      • Light - Licence Plate
      • Lamp - Side Marker - Front - LH
      • Lamp - Side Marker - Rear - LH
    • 1713 - Headlights
      • Headlight - Adjust
      • Headlight Assembly - LH
      • Headlight Assembly - RH
      • Bulb - Low Beam
      • Bulb - High Beam
      • Bulb - Side Light
      • Bulb - Turn Signal
    • 1717 - Interior Lamps
      • Light - Trunk Assembly
    • 1721 - Wiper & Washers
      • Wiper Motor Assembly - Roadster 1.5
      • Wiper Motor Assembly - Roadster 2.x
      • Pump - Windshield Washer Reservoir
      • Reservoir - Windshield Washer
    • 1727 - Audio System
      • Amplifier - Audio System - Roadster 1.5
      • Amplifier - Audio System - Roadster 2.x
      • Amplifier - Audio System - Roadster 2.x RHD
      • Speaker - Dash - LH/RH
      • Speaker - Door - LH/RH
      • Speaker - Rear - LH/RH
      • Head Unit - Audio System
    • 1733 - Alarm
      • Switch - Telescopic Front/Rear
  • 18 - HEATING, VENTILATION, AIR CONDITIONING (HVAC)
    • 1801 - HVAC
      • Actuator - Heater/AC Flaps - Roadster 1.5
      • Actuator - Heater/AC Flaps - Roadster 2.x
      • HVAC Assembly - Roadster 1.5
      • HVAC Assembly - Roadster 2.x
      • Module - HVAC - High Voltage Controller
      • Sensor - Ambient Air Temperature
    • 1803 - A/C Compressor Pipes & Hoses
      • Pipe - Low Pressure - Manifold to Compressor - Roadster 1.5
      • Pipe - Low Pressure - Manifold to Compressor - Roadster 2.x
      • Pipe - High Pressure - Compressor to Condenser - Roadster 1.5
      • Pipe - High Pressure - Compressor to Condenser - Roadster 2.x
      • Pipe - Low Pressure - Charge Port
      • Pipe - Low Pressure - Manifold - Roadster 1.5
      • Pipe - Low Pressure - Manifold - Roadster 2.x
      • Pipe - Evaporator - Solenoid Valve to TXV - Roadster 1.5
      • Pipe - Evaporator - Solenoid Valve to TXV - Roadster 2.x
      • Receiver Drier - Roadster 1.5
      • Receiver Drier - Roadster 2.x
      • Compressor - Roadster 1.5
      • Compressor - Roadster 2.x
      • Solenoid Valve - Heat Exchanger
      • Pressure Transducer
      • Pressure Transducer
      • Fan - Condenser
      • Condenser
      • Solenoid Valve - Evaporator - Roadster 1.5
      • Solenoid Valve - Evaporator - Roadster 2.x
      • A/C Refrigerant Recovery and Recharge - Roadster 1.5
      • A/C Refrigerant Recovery and Recharge - Roadster 2.x
      • TXV Valve - Heat Exchanger
      • Pipe - High Pressure - Condenser to Receiver Drier - Roadster 1.5
      • Pipe - High Pressure - Condenser to Receiver Drier - Roadster 2.x
    • 1807 - Blower Motor
      • Blower Motor - HVAC - Roadster 1.5
      • Blower Motor - HVAC - Roadster 2.x
    • 1809 - HVAC Driver Controls
      • Control Panel Assembly - HVAC - Roadster 1.5
      • Control Panel Assembly - HVAC - Roadster 2.x
    • 1812 - Air Distribution Plenum
      • Air Distribution Unit - Roadster 1.5
      • Air Distribution Unit - Roadster 2.x
      • Actuator - Air Distribution - Roadster 1.5
      • Actuator - Air Distribution - Roadster 2.x
    • 1814 - Air Recirculation
      • Fresh Air Unit - Roadster 1.5
      • Fresh Air Unit - Roadster 2.x
  • 30 - CHASSIS
    • 3001 - Chassis & Subframes
      • Subframe Assembly - Rear - Roadster 1.5
      • Subframe Assembly - Rear - Roadster 2.x
    • 3002 - Seat Belt Mounting Frame & Stays
      • Stay - Seat Belt Anchorage Frame - LH
  • 31 - SUSPENSION
    • 3101 - Front Suspension (including Hubs)
      • Upright - Suspension - LH
      • Hub - Front - LH
      • Steering Arm - LH
      • Spring and Damper Assembly - Front - LH
      • Damper - Front - LH
      • Spring - Front - LH
      • Wishbone Assembly - Front - Lower - LH
      • Link - Sway Bar - LH
      • Sway Bar - Front
      • Bushing - Sway Bar - Front
      • Wishbone Assembly - Front - Upper - LH
    • 3103 - Rear Suspension (including Hubs)
      • Upright - Suspension - Rear - LH
      • Hub - Rear - LH
      • Shim - Camber Adjustment - Rear
      • Wishbone Assembly - Rear - Lower - LH
      • Wishbone Assembly - Rear - Lower - RH
      • Wishbone Assembly - Rear - Upper - LH
      • Wishbone Assembly - Rear - Upper - RH
      • Track Control Arm Assembly - LH
      • Spring and Damper Assembly - Rear - LH
      • Damper - Rear - LH
      • Spring - Rear - LH
      • Sway Bar - Rear
      • Bushing - Sway Bar - Rear
      • Drop Link - Sway Bar - Rear - LH
  • 32 - STEERING
    • 3201 - Steering Rack & Lower Column
      • Steering Rack
      • Tie Rod End - LH
      • Shaft - Steering Column - Lower
    • 3205 - Upper Column, Steering Wheel, Steering Lock
      • Steering Wheel
      • Steering Column
  • 33 - BRAKES
    • 3301 - Brake Discs & Calipers
      • Brake Disc - Front - LH - Roadster 1.5
      • Brake Disc - Front - LH - Roadster 2.x
      • Brake Disc - Rear - LH - Roadster 1.5
      • Brake Disc - Rear - LH - Roadster 2.x
      • Brake Caliper - Front - LH
      • Brake Caliper - Front - RH
      • Brake Caliper - Rear - LH
      • Brake Caliper - Rear - RH
      • Brake Pads - Front - Set - Roadster 1.5
      • Brake Pads - Front - Set - Roadster 2.x
      • Brake Pads - Rear - Set - Roadster 1.5
      • Brake Pads - Rear - Set - Roadster 2.x
    • 3303 - Master Cylinder, Servo, ABS Module, Pipes & Hoses
      • Master Cylinder
      • Brake Hose - Flexible - Rear - LH
      • Bleed Procedure - System
      • Servo Assembly
      • Hose - Vacuum Pump to Servo - Roadster 2.x
      • Hose - Vacuum Pump to Servo - Roadster 2.x RHD
      • Hose - Vacuum Pump to Servo - Roadster 1.5
      • Vacuum Pump
      • ABS Modulator Assembly
    • 3305 - Parking Brake
      • Parking Brake Lever
      • Cable - Secondary - Parking Brake
      • Switch - Parking Brake - Roadster 1.5
      • Switch - Parking Brake - Roadster 2.x
      • Parking Brake - Adjust
  • 34 - WHEELS AND TIRES
    • 3401 - Wheels, Tires, & TPMS System
      • TPMS - Program - Roadster 2.x
      • Module - TPMS Control Unit
      • Module - TPMS Antenna - Front
      • Module - TPMS Antenna - Rear
      • Module - TPMS Trigger - Front - LH/RH
      • Module - TPMS Trigger - Rear - LH/RH
      • Wheel Sensor - TPMS - Roadster 1.5
      • Wheel Sensor - TPMS - Roadster 2.x
  • 39 - POWER ELECTRONICS MODULE (PEM)
    • 3901 - Internals
      • Power Electronics Module (PEM) - Roadster 1.5
      • Power Electronics Module (PEM) - Roadster 2.x
  • 40 - MOTOR
    • 4001 - Motor, Ducting & Air Cooling
      • Drive Motor Assembly - Roadster 1.5
      • Drive Motor Assembly - Roadster 2.x
      • Module - Motor Encoder - Roadster 1.5
      • Module - Motor Encoder - Roadster 2.x
      • Fan Assembly - Motor
      • Mounting - Power Train - LH - Roadster 1.5
      • Mounting - Power Train - LH - Roadster 2.x
      • Mounting - Power Train - RH - Roadster 1.5
      • Mounting - Power Train - RH - Roadster 2.x
      • Mounting - Power Train - Lower
      • G10 Insulator Ring - Roadster 1.5
      • G10 Insulator Ring - Roadster 2.x
      • Shroud - Motor - Upper - Roadster 1.5
      • Shroud - Motor - Upper - Roadster 2.x
      • Shroud - Motor - Lower - Roadster 1.5
      • Shroud - Motor - Lower - Roadster 2.x
      • Duct - Fan to Shroud Assembly
      • Power Train - Remove for access - Roadster 1.5
      • Power Train - Remove for access - Roadster 2.x
      • Motor - Transmission Split - Roadster 1.5
      • Motor - Transmission Split - Roadster 2.x
  • 44 - CHARGING SYSTEM
    • 4401 - Charge System Inlet
      • Light Ring Assembly - Charge Port
  • 46 - COOLING
    • 4601 - Cooling System & Fans
      • Cooling System - Drain and Refill
      • Cooling System - Refill and Bleed
      • Coolant Pump
      • Coolant Hose - Manifold to Pump
      • Breather Hose - Heat Exchanger to Reservoir
      • Coolant Hose - Manifold to Heat Exchanger
      • Heat Exchanger
      • Coolant Manifold - Battery (Assembly Removed)
      • Hoses - Any - Manifold to Battery
      • Hoses - Any - Manifold to Battery (Assembly Removed)
      • Coolant Heater
  • 47 - TRANSMISSION
    • 4703 - Transmission
      • Transmission Fluid - Check
      • Transmission Fluid - Replace
      • Transmission Assembly - Replace - Roadster 1.5
      • Transmission Assembly - Replace - Roadster 2.x
      • Drive Coupler - Motor to Transmission - Roadster 1.5
      • Drive Coupler - Motor to Transmission - Roadster 2.x
    • 4705 - Gearchange Mechanism
      • Gear Selector Assembly - Roadster 1.5
      • Gear Selector Assembly - Roadster 2.x
    • 4715 - Driveshafts
      • Driveshaft Assembly - LH
      • Gaiter - Driveshaft - Outer - LH
      • CV Joint Assembly - Outer - LH
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