18/12/2023 19:27:54

高压虚拟接头，4P ((拆卸和更换))

校正代码 1630010202 FRT 0.60 注意：除非本程序中另有明确规定，否则上述校正代码和 FRT 反映的是执行本程序（包括关联程序）所需的所有工作。除非明确要求，否则请勿堆叠校正代码。 注意：请参阅平均维修工时，深入了解 FRT 及其创建方式。要提供有关 FRT 值的反馈，请发送电子邮件至LaborTimeFeedback@tesla.com。 注意：请参阅人员保护，确保在执行以下程序时穿戴适当的个人防护装备 (PPE)。

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警告
尽管此程序已经过验证，但仍是一个草案。可能没有警告和注意事项。请遵守安全要求，处理或靠近高压系统和部件时，请谨慎操作。请将校正修理内容及反馈发送至ServiceDevelopment@teslamotors.com。

拆卸

  1. Raise and support vehicle.
    Informational PurposesAn informational icon, calling your attention
    注
    Ensure vehicle is not charging.
  2. Open all four doors.
    Informational PurposesAn informational icon, calling your attention
    注
    If vehicle is being powered down, Latch rear doors to prevent accidental closure.
  3. Lower all four windows.
  4. Move LH front seat forward.
  5. Move RH front seat forward.
  6. Open hood.
  7. Remove rear underhood apron.
    Informational PurposesAn informational icon, calling your attention
    注
    14x clips.
  8. Power off vehicle from center display.
    Informational PurposesAn informational icon, calling your attention
    注
    Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box.
  9. Disconnect LV battery and First Responder Loop.
    Informational PurposesAn informational icon, calling your attention
    注
    2x connectors, Release green locking tab, Press black tab then pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge.
  10. Verify operation of multimeter.
    Informational PurposesAn informational icon, calling your attention
    注
    Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing the 16v battery.
  11. Release 2nd row seat cushion and disconnect harness.
    Informational PurposesAn informational icon, calling your attention
    注
    2x clips, 2x connectors, Press tabs backward then pull front edge up.
  12. Remove all items from pockets and ensure not wearing metal items.
  13. Inspect HV insulating gloves.
    Informational PurposesAn informational icon, calling your attention
    注
    Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves.
  14. Put on HV insulating gloves and leather over gloves.
    Informational PurposesAn informational icon, calling your attention
    注
    Make sure to wear Electrical Protective Gloves any time Hioki tester is used.
  15. Remove bolts securing ancillary bay probe lid cover to ancillary bay cover.
    Informational PurposesAn informational icon, calling your attention
    注
    2x bolts, EP10 5-Lobe, 6 Nm, Discard after removal.
  16. Remove ancillary bay probe lid cover from ancillary bay cover.
  17. Verify no high voltage.
    Informational PurposesAn informational icon, calling your attention
    注
    Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering.
  18. Inspect ancillary bay probe lid cover gasket then position onto the ancillary bay cover.
    Informational PurposesAn informational icon, calling your attention
    注
    Confirm no visual damage present,Wipe ancillary bay with IPA to clean surface,Allow to 1 minute dry time.
  19. Install bolts securing ancillary bay probe lid cover to ancillary bay cover.
    Informational PurposesAn informational icon, calling your attention
    注
    2x bolts, E10 5-Lobe, 6 Nm, Install new fasteners.
  20. Remove HV insulating gloves.
  21. Connect 2nd row seat harness and secure cushion.
    Informational PurposesAn informational icon, calling your attention
    注
    2x clips, 2x connectors, Insert buckles through holes, Slide rear inward then align front clips, Perform push-pull-push test.
  22. Raise vehicle fully and lower lift onto locks.
    Informational PurposesAn informational icon, calling your attention
    注
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side, Verify doors are clear of surrounding objects.
  23. Remove LH and RH clips securing rear aero shield to wheel house liner.
    Informational PurposesAn informational icon, calling your attention
    注
    2x clips.
  24. Remove rear aero shield.
    Informational PurposesAn informational icon, calling your attention
    注
    11x bolts, 10mm, 5 Nm.
  25. Release LH side hose clip from rear battery skid plate enclosure.
    Informational PurposesAn informational icon, calling your attention
    注
    1x fir tree clip.
  26. Release RH side hose clips from rear battery skid plate enclosure.
    Informational PurposesAn informational icon, calling your attention
    注
    2x fir tree clips.
  27. Remove lower bolts securing HV battery rear skid plate enclosure .
    Informational PurposesAn informational icon, calling your attention
    注
    2x bolts, EP10, 13 Nm, Older vins may be equipped with additional fastener count.
  28. Remove upper nut securing HV battery rear skid plate enclosure .
    Informational PurposesAn informational icon, calling your attention
    注
    1x nut, 10mm, 13 Nm, Fastener count may vary on older built vehicles.
  29. Remove upper bolts securing HV battery rear skid plate enclosure .
    Informational PurposesAn informational icon, calling your attention
    注
    4x bolts, 13mm, 35 Nm.
  30. Remove HV battery rear skid plate enclosure .
  31. Remove 4P dummy header.
    Informational PurposesAn informational icon, calling your attention
    注
    2x bolts, E10 5-Lobe, 6 Nm, Discard bolts after removal.

安装

  1. Install 4P dummy header.
    Informational PurposesAn informational icon, calling your attention
    注
    2x bolts, E10 5-Lobe, 6 Nm, Install new bolts.
  2. Position HV battery rear skid plate enclosure onto HV battery for installation.
    Informational PurposesAn informational icon, calling your attention
    注
    Recommend assistance if needed.
  3. Install upper bolts securing HV battery rear skid plate enclosure hand tight.
    Informational PurposesAn informational icon, calling your attention
    注
    4x bolts, 13mm, 35 Nm, Torque at later step.
  4. Install upper nut securing HV battery rear skid plate enclosure hand tight.
    Informational PurposesAn informational icon, calling your attention
    注
    1x nut, 10mm, 13 Nm, Torque at later step.
  5. Install lower bolts securing HV battery rear skid plate enclosure .
    Informational PurposesAn informational icon, calling your attention
    注
    2x bolts, EP10, 13 Nm, Earlier vins may be equipped with additional bolts.
  6. Torque bolts securing HV battery rear skid plate enclosure to vehicle.
    Informational PurposesAn informational icon, calling your attention
    注
    4x bolts, 13mm, 35 Nm.
  7. Torque upper nut securing HV battery rear skid plate enclosure .
    Informational PurposesAn informational icon, calling your attention
    注
    1x nut, 10mm, 13 Nm.
  8. Install RH side hose clips to HV battery rear skid plate enclosure .
    Informational PurposesAn informational icon, calling your attention
    注
    2x fir tree clips.
  9. Install LH side hose clip to HV battery rear skid plate enclosure .
    Informational PurposesAn informational icon, calling your attention
    注
    1x clip.
  10. lnstall rear aero shield.
    Informational PurposesAn informational icon, calling your attention
    注
    11x bolts, 10mm, 5 Nm, Apply Loctite 222 onto rear aero shield bolts.
  11. Install LH and RH clips securing rear aero shield to wheel house liner.
    Informational PurposesAn informational icon, calling your attention
    注
    2x clips.
  12. Lower vehicle fully.
    Informational PurposesAn informational icon, calling your attention
    注
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered.
  13. Connect First Responder Loop and LV battery.
    Informational PurposesAn informational icon, calling your attention
    注
    2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated.
  14. Install rear underhood apron.
    Informational PurposesAn informational icon, calling your attention
    注
    14x clips, Hold rear wall of frunk to keep from flexing while engaging front clips.
  15. Close hood.
  16. Move RH front seat to original position.
  17. Move LH front seat to original position.
  18. Raise all windows.
  19. Close all four doors.
  20. Remove lift arms from below vehicle.
    Informational PurposesAn informational icon, calling your attention
    注
    Lower rack arms fully and remove them from under vehicle.